BOLTIGHT, UK (NORD LOCK)

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UAE & OMAN (Registered with ADNOC & NMDC Group)

BOLTIGHT Hydraulic Tensioners & Tools: EPC, Oil & Gas, Power Generation, Turbine & Engine Solutions in UAE & MENA

Fast Track Industrial Resources provides advanced hydraulic tensioners, turbine casing tools, and engine tool sets for power generation and marine sectors in the United Arab Emirates, and the entire MENA region.

Welcome to Fast Track Industrial Resources LLC, your leading provider of advanced bolting solutions across the UAE & Oman, and the wider MENA region. We have been working with BOLTIGHT, a premier UK manufacturer of high-quality hydraulic bolt tensioners and specialized bolting systems for many years now.

In high-stakes industries like power generation, marine, and oil & gas, every bolted joint is critical. BOLTIGHT's precision-engineered tools deliver safe, accurate, and efficient bolting, ensuring the integrity of your assets and the safety of your team. With Fast Track Industrial Resources, you get world-class technology combined with unmatched local support.

Standard Topside Hydraulic Bolt Tensioners (T-Series)

T-Series: Standard Topside Hydraulic Bolt Tensioners

The T-Series is Boltight's standard range for general topside applications. These tensioners are designed to be versatile, with interchangeable adaptor kits fitting most standard flanges.

• Maximum Working Pressure (MWP): 1500 bar (21,750 psi)

• Stroke: 12mm or 15mm

• Features: Quick-release bridge, single or twin port options, long-life composite seals, and a durable nitride surface coating.

• Bolt Compatibility: Metric (M16 - M100) and Imperial (3/4" - 4")

• Model No. & Specification Examples:

  • T21: Capacity 233 kN, Bolt Size M16-M27 (3/4"-1 1/8"), Hydraulic Area 15.5 cm², Stroke 12 mm, Weight 2.3 kg.

  • T22: Capacity 433 kN, Bolt Size M27-M39 (1 1/8"-1 1/2"), Hydraulic Area 28.8 cm², Stroke 15 mm, Weight 5.7 kg.

  • T23: Capacity 791 kN, Bolt Size M39-M52 (1 1/2"-2"), Hydraulic Area 52.71 cm², Stroke 15 mm, Weight 9.6 kg.

  • T27: Capacity 2629 kN, Bolt Size M90-M100 (3 1/2"-4"), Hydraulic Area 175.3 cm², Stroke 15 mm, Weight 41.4 kg.

TSR+ Series: Auto Return Topside Hydraulic Bolt Tensioners

This series is engineered for speed and productivity with its auto-return feature, which significantly reduces operational time.

• Maximum Working Pressure (MWP): 1500 bar (21,750 psi)

• Stroke: 10mm (with the exception of TSR+0, which has an 8mm stroke)

• Features: Fastest auto-return tensioner on the market, relief valve for overstroke prevention, improved seal technology, and a durable surface treatment.

• Bolt Compatibility: Metric (M20 - M100) and Imperial (3/4" - 4")

• Model No. & Specification Examples:

  • TSR+6: Capacity 2500 kN, Bolt Size M72-M90 (2 3/4"-3 1/2"), Hydraulic Area 166.7 cm², Stroke 10 mm, Outside Diameter 245 mm.

G-Series: Subsea Hydraulic Bolt Tensioners

The G-Series is specifically designed for underwater applications with a robust, corrosion-resistant build.

• Maximum Working Pressure (MWP): 1500 bar (21,750 psi)

• Stroke: 30mm

• Features: Nickel-plated exterior for corrosion resistance, combined body and bridge, piston stroke indicator, solid or split reaction nuts.

• Bolt Compatibility: Metric (M24 - M90) and Imperial (7/8" - 3 1/2")

• Model No. & Specification Examples:

  • G1: Capacity 360 kN, Bolt Size M24-M33 (7/8"-1 1/4"), Outside Diameter 90 mm, Stroke 30 mm.

  • G3: Capacity 812 kN, Bolt Size M45-M52 (1 3/4"-2"), Outside Diameter 130 mm, Stroke 30 mm.

  • G5: Capacity 2562 kN, Bolt Size M76-M90 (3"-3 1/2"), Outside Diameter 215 mm, Stroke 30 mm.

Xtra Load Range

The Xtra range is designed to provide 30% more load than standard tensioners while maintaining reduced dimensions, making it suitable for compact flanges like those specified by NORSOK L-005.

• Maximum Working Pressure (MWP): 1500 bar

• Stroke: 15mm

• Features: Higher load output, profiling for weight saving, optional spring return, and a durable surface coating.

• Bolt Compatibility: Metric (M20 - M100) and Imperial (3/4" - 4")

• Model No. & Specification Examples:

  • C3: Max Load 244 kN, Bolt Diameter M24 (1"), Tool Outer Diameter 72 mm.

  • C10: Max Load 1022 kN, Bolt Diameter M48 (1 7/8"), Tool Outer Diameter 138 mm.

  • C15: Max Load 2539 kN, Bolt Diameter M76 (3"), Tool Outer Diameter 215 mm.

Foundation Tensioners

These are specialized tensioners for wind turbine base and foundation bolts.

• Maximum Working Pressure (MWP): 1500 bar

• Features: Designed for high loads and a wide range of common thread forms, including Williams, Macalloy, Standard Metric, and Standard Imperial.

• Options: Spring return, gearbox for nut run-down, and positive stop are available as options.

Hydraulic Nuts

Hydraulic nuts are a permanent replacement for standard nuts, featuring an internal hydraulic jack for consistent and accurate preloading.

• Maximum Working Pressure (MWP): 1500 bar and 2500 bar designs available.

• Features: Compact and cost-effective, less stud protrusion required, and 100% simultaneous tensioning is possible.

• Bolt Compatibility: Typically from M24 to M250, with larger custom sizes available.

• Model No. & Specification Examples:

  • BT-STN-11: Bolt M56 (2 1/4"), Hydraulic Area 2575 mm², Load 586 kN.

  • BT-STN-14: Bolt M76 (3"), Hydraulic Area 4600 mm², Load 1047 kN.

  • BT-STN-20: Bolt M125 (5"), Hydraulic Area 12735 mm², Load 2899 kN.

Our Comprehensive Advanced Bolting Product Range

Hydraulic bolting systems are trusted globally for their quality, durability, and performance. Our extensive product line ensures we have the right tool for any application, from routine maintenance to complex subsea projects.

• Power Generation Bolt Tensioners: Our specialized tensioners are designed for the unique challenges of power plants, including the controlled tightening of bolts on turbines, generators, and heat exchangers. These tools provide the precision and uniformity needed for critical components operating under high heat and pressure, ensuring optimal performance and safety.

• Turbine Casing Tools: We offer advanced hydraulic tools specifically designed for opening and closing large turbine casings with controlled, simultaneous force. These bespoke turbine casing tools reduce downtime, prevent casing damage, and ensure a perfect seal during maintenance and overhaul projects.

• Engine Tool Sets: For the marine and power generation sectors, our dedicated engine tool sets provide a complete, safe, and efficient solution for tensioning bolts on large diesel and gas engines. These kits are essential for scheduled maintenance and major overhauls.

• Hydraulic Bolt Tensioners: BOLTIGHT tensioners offer a superior method of tightening bolts by stretching them directly, providing uniform and highly accurate bolt load. We offer a full range of tensioners for all standard and custom applications, ensuring every joint is secured precisely.

• Subsea & Topside Solutions: BOLTIGHT offers robust, corrosion-resistant tools for both topside and subsea operations. Our subsea tensioners provide a safe and efficient way to secure critical connections on pipelines, wellheads, and marine infrastructure, essential for managing bolted joint integrity in the offshore sector.

• Hydraulic Nuts: Designed for high-speed, repetitive tensioning, BOLTIGHT hydraulic nuts replace conventional nuts on critical applications. They allow for rapid bolt loading with exceptional accuracy and safety, making them ideal for high-volume or hard-to-reach joints.

• Hydraulic Torque Tools

• Battery Operated Torque Tools

• Refinery Wrenches

The Fast Track Advantage: Your Local Advanced Bolting Partner in the MENA Region

Choosing Fast Track Industrial Resources means more than just buying a tool; it's about partnering with a team dedicated to your operational success. As the authorized distributor for BOLTIGHT, we provide a complete solution tailored to the needs of the MENA market.

• Distribution: We are the authorized source for genuine BOLTIGHT products in Dubai, the UAE, and the entire MENA region, guaranteeing authenticity and quality.

• Local Inventory & Availability: When needed, our dedicated warehouses in Dubai ensure that a wide range of BOLTIGHT tools and spare parts are readily available, minimizing your project downtime.

• Sales, Rental & Service: We offer flexible options, including equipment sales, BOLTIGHT rental services, and a state-of-the-art service center for certified calibration and repair.

• Expert Technical Support: Our factory-trained technicians provide comprehensive support, on-site training, and expert advice to ensure your team can operate BOLTIGHT systems with maximum safety and efficiency.

Ensure Bolted Joint Integrity @ www.fasttrackindustrial.com

Don't compromise on safety or reliability. Partner with Fast Track Industrial Resources LLC and the proven quality of BOLTIGHT to ensure the integrity of your bolted joints and the longevity of your assets in the power generation, marine, and oil & gas sectors.

Contact us today to learn more about our range of BOLTIGHT solutions, including our specialized tools for turbine casings and engine maintenance.